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Power Generation and Storage

Lunar Experiment Support System and Handling (LESSH) Battery Charger Module (BCM)
NASA’s LESSH BCM is a compact, high-performance, ruggedized system designed to support extended science operations in harsh lunar environments. With a mass of 9.4 kg and dimensions of 50 x 25 x 10 cm, the BCM is engineered for seamless integration with the interface bank on the HLS. A 1.5-meter flexible harness with an EVA-compatible connector and removable dust cover enables reliable operation in austere environments. Astronaut-operated controls, such as a guarded power switch and LED indicators, simplify usability and reduce the potential for errors during high-stakes lunar operations.
The BCM is optimized for safety and efficiency, incorporating state-of-the-art power and charging capabilities. It supports charging of 28V astronaut-rated batteries with a power output rated at 215W and integrates a battery pre-heater to maintain optimal performance in extreme temperatures. The BCM features a 4-hour charge time with software adjustability for charging parameters such as current, voltage, overvoltage, and undervoltage setpoints. Battery longevity is ensured through passive rebalancing of cell voltages and advanced safety features. Its 2-fault tolerant hardware and adjustable safety setpoints safeguard against potential hazards. Additionally, the BCM supports 1000BASE-T Ethernet pass-through for high-speed data transfer.
Originally designed to extend the length of lunar surface science experiments by enabling astronauts to recharge instrumentation, NASA’s LESSH BCM may be desired by companies seeking to operate sensors on the lunar or Martian lunar surface. The design may also be suitable for terrestrial applications involving harsh environments where interchangeable sealed sensors must operate on their own or with rovers, robotics, and drones. The BCM is at technology readiness level (TRL) 4 (component and/or breadboard validation in lab) and is available for patent licensing.
Mechanical and Fluid Systems

Adaptive Camera Assembly
NASA’s adaptive camera assembly possesses a variety of unique and novel features. These features can be divided into two main categories: (1) those that improve “human factors” (e.g., the ability for target users with limited hand, finger, and body mobility to operate the device), and (2) those that enable the camera to survive harsh environments such as that of the moon. Some key features are described below. Please see the design image on this page for more information.
NASA’s adaptive camera assembly features an L-shaped handle that the Nikon Z9 camera mounts to via a quick connect T-slot, enabling tool-less install and removal. The handle contains a large tactile two-stage button for controlling the camera’s autofocus functionality as well as the shutter. The size and shape of the handle, as well as the location of the buttons, are optimized for use with a gloved hand (e.g., pressurized spacesuit gloves, large gloves for thermal protection, etc.). In addition, the assembly secures the rear LCD screen at an optimal angle for viewing when the camera is held at chest height. It also includes a button for cutting power – allowing for a hard power reset in the event of a radiation event. Two large button plungers are present, which can be used to press the picture review and "F4" buttons of the Nikon Z9 through an integrated blanket system that provides protection from dust and thermal environments.
Overall, NASA’s adaptive camera assembly provides a system to render the Nikon Z9 camera (a) easy to use by individuals with limited mobility and finger dexterity / strength, and (b) resilient in extreme environments.
Electrical and Electronics

Passive PCB-Mounted Thermal Switch
NASA’s Passive PCB-Mounted Thermal Switch uses a heat pipe that extends from the electronics enclosure wall to the center of the electronics board. The switch includes a wax actuator that extends when warm. The extending piston on the actuator pushes the heat pipe against the anvil of the mechanism, which then provides a low-resistance heat path to the wall of the enclosure. When the wax actuator drops below a certain temperature, the piston retracts. A spring then pushes the heat pipe away from the anvil, breaking thermal contact and conserving heat. A series of insulating materials is used to reduce unwanted heat transfer through the springs. The mechanism is mounted to the board with a thermal interface material and screws to provide high contact pressure and thermal conductivity between the board and the mechanism. Additional heat straps are used to carry heat directly from particularly hot components.
A key advantage of this NASA invention is that it does not require any energy input for operations (i.e., it is completely passive). In spaceflight applications, this enables significant mass savings as heaters can represent up to 50% of electronics systems’ power consumption. Given that typical battery chemistries stop functioning at approximately 0C, additional power is required to keep the batteries themselves warm. Thus, reducing heater power requirements by 50% could reduce overall energy storage requirements by approximately 70% – leaving more capacity for sensors, fuel, or other priorities.
NASA’s switch is particularly useful for spaceflight applications where electronics are exposed to long bouts of extreme heat and cold, such as on the Moon (where the day-night cycle lasts 14 days with nighttime lows near -173C and daytime highs near 127C), or in deep space. Lunar landers and lunar infrastructure developers might be ideal end-users of the invention. Other applications where electronics experience extreme temperatures may benefit from this NASA innovation.